Precision Powder Metallurgy Gears: The Ideal Solution for Lock Systems

In the world of mechanical components, precision and durability are paramount. Our custom powder metallurgy gears, specifically designed for lock systems, offer unparalleled performance and reliability. With part number W10, these gears are crafted using advanced powder metallurgy techniques to meet the highest industry standards.

Advanced Manufacturing Process

Our gears are manufactured using nickel alloy, ensuring excellent strength and corrosion resistance. The production process begins with powder preparation through atomization, followed by screening for optimal particle size distribution.

Molding and Sintering

The powder is then compacted using bidirectional die pressing in hard alloy molds. The formed components undergo solid-phase sintering in a decomposed ammonia atmosphere at temperatures ranging from 1050°C to 2000°C, ensuring optimal material properties.

Post-Processing and Quality Assurance

After sintering, each gear undergoes heat treatment to enhance its mechanical properties. Our traditional powder metallurgy process guarantees:

• High dimensional accuracy
• Excellent wear resistance
• Consistent performance
• Cost-effective production

Custom Solutions for Your Needs

We specialize in providing tailored transmission design solutions. Whether you need standard or custom specifications, our team can deliver:

• Prototype samples in 8-15 days
• Full production runs in 8-15 days
• Custom geometries and tooth profiles
• Material optimization for specific applications

Why Choose Our Powder Metallurgy Gears?

Our gears offer significant advantages over conventional machining methods:

• Near-net shape production minimizes material waste
• Excellent surface finish reduces post-processing needs
• Consistent porosity control for optimal performance
• Cost-effective for medium to high volume production

For lock system manufacturers looking for reliable, high-performance gear components, our powder metallurgy solutions provide the perfect balance of quality, durability, and cost efficiency.

Contact us today to discuss your specific requirements and receive a customized solution for your application.