Customized Powder Metallurgy Gears for Lock Systems

Looking for high-quality, precision-engineered gears for your lock systems? Our Custom Powder Metallurgy Gears offer exceptional durability, tight tolerances, and cost-effective production for various industrial applications.

Key Features:

• Material: Nickel alloy for superior strength and corrosion resistance
• Part Number: W10
• Application: Specifically designed for lock systems
• Powder Processing: Screening for consistent particle size
• Powder Production: Atomization method for high-quality powder

Advanced Manufacturing Process:

Our gears are produced using traditional powder metallurgy techniques with strict quality control at every stage:

Forming Process:

We use die pressing with hard alloy molds in a two-way die pressing system to ensure dimensional accuracy and part consistency.

Sintering Process:

The components undergo solid-phase sintering in a dissociated ammonia atmosphere at temperatures ranging from 1050-2000°C for optimal material properties.

Post-Processing:

All gears receive heat treatment to enhance mechanical properties and ensure long service life in demanding lock system applications.

Customization and Lead Times:

We specialize in custom solutions for transmission design needs:

• Prototyping Lead Time: 8-15 days
• Production Lead Time: 8-15 days
• Specifications: Fully customizable to your requirements

Why Choose Our Powder Metallurgy Gears?

Our manufacturing process offers significant advantages over conventional machining:

• Cost-effective for medium to high volume production
• Excellent material utilization with minimal waste
• Consistent quality with tight tolerances
• Ability to create complex geometries in a single operation

Contact us today to discuss your specific gear requirements and let our powder metallurgy experts develop the perfect solution for your lock system application!