Precision Powder Metallurgy Gears: The W10 Series Solution for Locking Systems

In the world of mechanical components, few parts are as critical as gears – especially when it comes to locking mechanisms. Our W10 series nickel alloy powder metallurgy gears offer unparalleled precision and durability for demanding lock applications.

Why Choose Powder Metallurgy Gears?

Powder metallurgy allows for the creation of complex, high-strength components with excellent dimensional accuracy. The W10 series gears are manufactured using traditional powder metallurgy processes, ensuring consistent quality and performance.

Superior Manufacturing Process

Each W10 gear undergoes a meticulous production process:

• Material: High-quality nickel alloy
• Powder Preparation: Atomization method for uniform particle distribution
• Pre-treatment: Careful screening process
• Forming: Bidirectional die pressing with hard alloy molds
• Sintering: Solid-phase sintering in decomposed ammonia atmosphere (1050-2000°C)
• Post-processing: Heat treatment for enhanced mechanical properties

Custom Solutions for Your Needs

We understand that every locking system has unique requirements. That's why we offer:

• Fully customizable gear designs
• Prototype lead time: 8-15 days
• Production lead time: 8-15 days
• Expert consultation for optimal gear solutions

Applications

The W10 series gears are specifically engineered for locking systems, offering:

• Exceptional wear resistance
• Precise tooth profiles for smooth operation
• Consistent performance over thousands of cycles
• Reliable operation in various environmental conditions

Partner with Us

Whether you need a small batch for prototyping or large-scale production, our powder metallurgy expertise ensures you get the perfect gear solution for your locking applications. Contact us today to discuss your specific requirements.