Precision Powder Metallurgy Gears: The W10 Series Solution for Lock Systems

In the world of precision engineering, the W10 series nickel alloy gears stand out as a benchmark for quality and performance in lock system applications. Our custom powder metallurgy process delivers components with exceptional dimensional accuracy and mechanical properties.

Advanced Manufacturing Process

Each W10 gear begins with carefully screened nickel alloy powder prepared through atomization - the industry's most reliable powder production method. Our proprietary process ensures optimal particle size distribution for superior compaction and sintering characteristics.

Precision Forming Technology

Using carbide die tooling in our bidirectional compaction presses, we achieve near-net-shape components with densities exceeding 7.2 g/cm³. The controlled pressing environment minimizes density gradients for uniform part performance.

Thermal Processing Excellence

Sintering in dissociated ammonia atmosphere at precisely controlled temperatures between 1050-2000°C ensures optimal metallurgical bonding. Post-sintering heat treatments are tailored to each application's specific mechanical requirements.

Rapid Prototyping Capabilities

With 8-15 day lead times for both samples and production runs, the W10 series offers unmatched responsiveness for lock system manufacturers. Our traditional powder metallurgy approach combines decades of experience with modern quality control techniques.

Application-Specific Engineering

Every W10 gear is engineered for its specific role in lock mechanisms, considering factors such as:

• Torque transmission requirements
• Wear resistance needs
• Corrosion resistance in various environments
• Precision engagement characteristics

Contact our engineering team today to discuss how the W10 series can optimize your lock system design through custom powder metallurgy solutions.