Precision Powder Metallurgy Gears: The Ideal Solution for Lock Systems

When it comes to high-performance lock systems, every component must meet stringent quality and durability standards. Our customized powder metallurgy gears are engineered to deliver exceptional performance in demanding applications.

Why Choose Our Powder Metallurgy Gears?

Our gears are manufactured using traditional powder metallurgy processes with nickel alloy materials, ensuring superior strength and wear resistance. The production process includes:

• Powder preparation via atomization method
• Precision screening for powder pretreatment
• Bidirectional die pressing using hard alloy molds
• Solid-phase sintering in dissociated ammonia atmosphere (1050-2000°C)
• Post-processing with heat treatment

Custom Solutions for Your Specific Needs

We understand that every lock system has unique requirements. That's why we offer:

• Fully customizable designs (W10 product code)
• Rapid prototyping with 8-15 day sample lead time
• Consistent production with 8-15 day manufacturing cycle
• Precision die pressing for dimensional accuracy

Applications Beyond Lock Systems

While our gears excel in lock applications, they're also suitable for:

• Precision transmission systems
• Small mechanical components
• Automotive applications
• Industrial machinery

Quality You Can Trust

Our powder metallurgy process ensures:

• Consistent material properties throughout the component
• Excellent surface finish right out of the mold
• Cost-effective production for medium to high volumes
• Superior performance compared to machined alternatives

Ready to Discuss Your Project?

Contact us today to learn how our custom powder metallurgy solutions can enhance your lock system performance. Our engineering team is ready to help you with:

• Material selection guidance
• Design optimization
• Prototyping services
• Volume production planning