Precision Powder Metallurgy Gears: The Ideal Solution for Lock Systems

When it comes to high-performance lock mechanisms, every component matters. Our custom powder metallurgy gears provide unmatched durability and precision for demanding applications.

Why Choose Our Powder Metallurgy Gears?

Our nickel alloy gears are manufactured using advanced powder metallurgy techniques to ensure superior strength and wear resistance:

• Material: High-quality nickel alloy
• Process: Traditional powder metallurgy with atomization method
• Molding: Bidirectional die pressing with carbide molds
• Sintering: Solid-phase sintering in decomposed ammonia atmosphere (1050-2000°C)

Custom Solutions for Your Specific Needs

We specialize in creating tailored solutions for lock system applications. Our engineering team works closely with clients to develop gears that meet exact specifications.

Key Features:

• Custom designs for optimal performance in lock mechanisms
• Pre-sintering powder screening for consistent quality
• Post-sintering heat treatment for enhanced mechanical properties
• Rapid prototyping with 8-15 day sample lead time
• Production cycles completed within 8-15 days

Advanced Manufacturing Process

Our production process combines traditional powder metallurgy with modern quality control measures:

1. Powder preparation via atomization method
2. Precision die pressing using hard alloy molds
3. Controlled atmosphere sintering
4. Post-processing heat treatment

Applications in Security Systems

Our gears are particularly suited for high-security lock applications where:

• Precision movement is critical
• Long-term durability is required
• Consistent performance under stress is essential

Get Started With Your Custom Gear Project

Contact us today to discuss your specific requirements for lock system components. Our team is ready to provide engineering support and deliver high-quality powder metallurgy solutions.

Part Number: W10

Customization: Available for all specifications