Precision Powder Metallurgy Gears: The Ideal Solution for Lock Systems

When it comes to high-performance lock mechanisms, every component matters. Our custom powder metallurgy gears provide the perfect balance of strength, durability, and precision for demanding locking applications.

Why Choose Our Powder Metallurgy Gears?

Our gears (Item No. W10) are manufactured using advanced powder metallurgy techniques specifically optimized for nickel alloy materials. The production process includes:

• Material: High-quality nickel alloy
• Powder Preparation: Atomization method
• Pre-treatment: Precision screening
• Forming: Bidirectional die pressing with hard alloy molds
• Sintering: Solid-phase sintering in decomposed ammonia atmosphere (1050-2000°C)
• Post-processing: Heat treatment for enhanced properties

Custom Solutions for Your Specific Needs

We specialize in providing tailored transmission design solutions for lock system applications. Our traditional powder metallurgy process allows for:

• Complete customization of gear specifications
• Rapid prototyping with 8-15 day sample lead time
• Consistent production with 8-15 day manufacturing cycle
• Precision molding using high-quality hard alloy dies

Applications in Locking Systems

Our powder metallurgy gears are particularly suited for:

• High-security locking mechanisms
• Precision locking systems
• Durable lock components
• Specialty locking applications

Quality You Can Trust

Every gear undergoes rigorous quality control throughout the manufacturing process, from powder preparation to final heat treatment. The result is a component that delivers:

• Excellent dimensional accuracy
• Superior wear resistance
• Consistent performance
• Long service life

Get Started With Your Custom Gear Solution

Contact us today to discuss your specific requirements for lock system gears. Our engineering team will work with you to develop the perfect powder metallurgy solution for your application.

Lead times: 8-15 days for samples, 8-15 days for production