CN
Ningbo factory processes and customizes mechanical textile combination metal parts for powder metallurgy
Precision Powder Metallurgy Gears: The Ideal Solution for Lock Systems
When it comes to high-performance lock systems, every component must meet exacting standards. Our custom powder metallurgy gears are engineered to deliver exceptional durability, precision, and reliability for lock applications.
Why Choose Our Powder Metallurgy Gears?
Our gears are manufactured using advanced powder metallurgy techniques that ensure superior quality and performance:
- Material: Nickel alloy for excellent strength and corrosion resistance
- Powder Preparation: Atomization method for uniform particle distribution
- Molding: Bidirectional die pressing with hard alloy molds
- Sintering: Solid-phase sintering in decomposed ammonia atmosphere (1050-2000°C)
- Post-Processing: Heat treatment for enhanced mechanical properties
Custom Solutions for Your Specific Needs
We specialize in providing tailored transmission design solutions for lock systems. Our engineering team works closely with clients to develop gears that perfectly match their application requirements.
Key customization options include:
- Custom dimensions and tooth profiles
- Material selection based on application needs
- Surface treatments for improved performance
- Prototype development with 8-15 day lead time
- Production runs with same 8-15 day turnaround
Advanced Manufacturing Process
Our traditional powder metallurgy process ensures consistent quality and performance:
- Powder screening for optimal particle size distribution
- Precision die pressing using hard alloy molds
- Controlled atmosphere sintering
- Precision heat treatment
- Quality inspection and testing
Applications in Lock Systems
Our powder metallurgy gears are ideal for various lock applications including:
- High-security locking mechanisms
- Electronic lock systems
- Automotive locking systems
- Industrial security applications
Get Started with Your Custom Gear Project
With our 8-15 day prototyping and production lead times, you can quickly move from concept to finished product. Contact our engineering team today to discuss your specific gear requirements for lock systems.